3A fuse on furnace board keeps blowing.?
I’ve got an Amana 93HQ furnace, a Goodman CKL36-1L AC unit, and a Robertshaw (unk model) digital thermostat. All are about 2-3 years old.
Several days ago, we lost power to my house during an electrical storm. The power was off for several hours. Eventually, the utility company replaced the (ancient) transformer and restored power. I do not know what else they may have done, as I was at work when power was restored. I know a loud lightning strike woke me, but I do not see any evidence of an actual strike at the house.
Upon returning home, I found that my DSL modem, my garage door opener motor, and my digital thermostat were not functioning. All other electronic devices seem fine (TV, Wii, etc).
The modem power supply had been humming for a while, and my electrician friend said that garage door motors seem to be sensitive to the surge after a transformer hookup. Particularly if they hooked the house to the transformer, and -then- hooked the transformer to the grid. He said this seems to create issues more often than hooking the transformer to the line, and then the house to the transformer. I have no idea how things were connected, obviously.
Upon looking into the thermostat issue, I found that the 3A fuse on my furnace board was blown. Replace, blows again. With some trial and error, I found that the circuit is -fine- in the heat, or fan-only settings. It’s only when the thermostat tries to activate the AC that an issue occurs. Discussion with an HVAC acquaintance of mine led me to think it may be the contactor.
I pulled the access cover from my AC unit, and manually pushed the contactor…everything seems to work normally. Fan spins, I can hear the compressor fire up, etc. Try to activate from the thermostat, though, and the 3A fuse blows. I also pulled the low-voltage wires at the furnace board (wires which run out to contactor on AC unit). When this is done, the thermostat can be switched to "Cool" without issue. Obviously the AC unit doesn’t engage, but no fuses blow.
Ideas? Could the surge of power (after transformer replacement) have hosed the coil in the contactor? Is there a way to test this, prior to replacing the contactor? Is there a way to get 24V power to the contactor (to see if it engages) without tripping the fuse on the furnace board?
Other thoughs, suggestions, or advice?